Data domain upgrade precheck fails with this message "Error in boot_fsck"

Summary: Data Domain upgrade precheck fails with this message: "Error in boot_fsck"

This article applies to This article does not apply to This article is not tied to any specific product. Not all product versions are identified in this article.

Symptoms

When you run the upgrade precheck, you will get this message:
Error in boot_fsck              Check and replace bad head-unit disk
In the autosupport report, you will see it under System Upgrade Status:
System Upgrade Status
---------------------
Current Upgrade Status: DD OS precheck found 1 blocking issue(s)
Node   Severity   Issue                           Solution                    
----   --------   ------------------------------  --------                    
0      CRITICAL   Error in boot_fsck              Check and replace bad         
                                                  head-unit disk  

Cause


A head unit spare disk has failed and it is not being used at the moment, so the DDOS does not report the issue thus not producing a clear alert.

Resolution

The logs under /ddvar/log/debug/messages.engineering will display this command:

boot_fsck: failed 1 head disks
The logs under /ddvar/log/debug/platform/infra.log will display this:
01/10 07:33:21: boot_fsck: failed to sync disk dm-11p1
01/10 07:43:24: boot_fsck: failed to sync disk dm-11p1
Now, we clearly know there is a failed disk. We need to identify it in order to replace it.
This file /ddvar/log/debug/platform/dm_map.sub contains a map of the disks to dms
Enclosure 1  DD6300            FXTCS214200059
Enclosure 2  ES30              CK210220317620

Disk  UUID                                    DM Dev Maj:Min   SD    Maj:Min   SG     HCTL       Path       State
--------------------------------------------------------------------------------------------------------------
 1.1   HITACHI_5000CCA0BCCB4E48               dm-2   254:32    sdj     8:144   sg9    0:0:9:0     hu:Active  ONLINE
 1.2   HITACHI_5000CCA0BCCB4CF0               dm-8   254:128   sdf     8:80    sg5    0:0:5:0     hu:Active  ONLINE
 1.3   HITACHI_5000CCA0BCCB4F20               dm-5   254:80    sdk     8:160   sg10   0:0:10:0    hu:Active  ONLINE
 1.4   HITACHI_5000CCA000CB0000               dm-10  254:160   sdd     8:48    sg3    0:0:3:0     hu:Active  ONLINE
 1.5   HITACHI_5000CCA0BCCB4F0C               dm-3   254:48    sdl     8:176   sg11   0:0:11:0    hu:Active  ONLINE
 1.6   HITACHI_5000CCA0BCCB1EA8               dm-11  254:176   sdc     8:32    sg2    0:0:2:0     hu:Active  SPARE
 1.7   HITACHI_5000CCA0BCCB4BF0               dm-4   254:64    sdi     8:128   sg8    0:0:8:0     hu:Active  ONLINE
 1.8   HITACHI_5000CCA0BCCB0348               dm-13  254:208   sdb     8:16    sg1    0:0:1:0     hu:Active  ONLINE
 1.9   HITACHI_5000CCA0BCCB4E20               dm-1   254:16    sdm     8:192   sg12   0:0:12:0    hu:Active  ONLINE
 1.10  HITACHI_5000CCA0BCCB4BE0               dm-9   254:144   sde     8:64    sg4    0:0:4:0     hu:Active  ONLINE
 1.11  HITACHI_5000CCA0BCCB4C1C               dm-6   254:96    sdh     8:112   sg7    0:0:7:0     hu:Active  ONLINE
 1.12  HITACHI_5000CCA0BCCAADB4               dm-12  254:192   sda     8:0     sg0    0:0:0:0     hu:Active  ONLINE
 1.13  HITACHI_5000CCA052685EEC               dm-7   254:112   sdg     8:96    sg6    0:0:6:0     hu:Active  ONLINE
 1.14  (absent)
 2.1   SEAGATE_5000C500E1D16B9B               dm-14  254:224   sdn     8:208   sg14   1:0:0:0     7a:Active  ONLINE
                                                               sdan   66:112   sg41   1:0:27:0    7c:Enabled
 2.2   SEAGATE_5000C500E1F31277               dm-18  254:288   sdr    65:16    sg18   1:0:4:0     7a:Active  ONLINE
                                                               sdap   66:144   sg44   1:0:30:0    7c:Enabled
 2.3   SEAGATE_5000C500E1F272AB               dm-17  254:272   sdq    65:0     sg17   1:0:3:0     7a:Active  ONLINE
                                                               sdaq   66:160   sg45   1:0:31:0    7c:Enabled
 2.4   SEAGATE_5000C500E21E7C97               dm-16  254:256   sdo     8:224   sg15   1:0:1:0     7a:Active  ONLINE
                                                               sdao   66:128   sg43   1:0:29:0    7c:Enabled
 2.5   SEAGATE_5000C500E1F330FB               dm-15  254:240   sdp     8:240   sg16   1:0:2:0     7a:Active  ONLINE
                                                               sdam   66:96    sg40   1:0:26:0    7c:Enabled
 2.6   SEAGATE_5000C500E1F2A197               dm-19  254:304   sds    65:32    sg19   1:0:5:0     7a:Active  ONLINE
                                                               sdak   66:64    sg38   1:0:24:0    7c:Enabled
 2.7   SEAGATE_5000C500E1F0E76B               dm-23  254:368   sdy    65:128   sg25   1:0:11:0    7a:Active  ONLINE
                                                               sdah   66:16    sg35   1:0:21:0    7c:Enabled
 2.8   SEAGATE_5000C500E1F0EB03               dm-20  254:320   sdaj   66:48    sg37   1:0:23:0    7c:Active  ONLINE
                                                               sdt    65:48    sg20   1:0:6:0     7a:Enabled
 2.9   SEAGATE_5000C500E21E946B               dm-21  254:336   sdal   66:80    sg39   1:0:25:0    7c:Active  ONLINE
                                                               sdu    65:64    sg21   1:0:7:0     7a:Enabled
 2.10  SEAGATE_5000C500E21E659B               dm-22  254:352   sdai   66:32    sg36   1:0:22:0    7c:Active  ONLINE
                                                               sdv    65:80    sg22   1:0:8:0     7a:Enabled
 2.11  SEAGATE_5000C500E1F337D3               dm-24  254:384   sdag   66:0     sg34   1:0:20:0    7c:Active  ONLINE
From the above file, we identified that our disk is 1.6 and now we need to replace it.

You can use these commands and search the log files (like searching in Vim) instead of obtaining the whole bundle:
log view debug/messages.engineering 
log view debug/platform/infra.log 
log view debug/platform/dm_map.sub

Affected Products

Data Domain
Article Properties
Article Number: 000221198
Article Type: Solution
Last Modified: 12 Dec 2025
Version:  4
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