Precision 7540 Teardown Removal Guide for Customer Replaceable Units (CRUs)

Summary: This article is a guide to the parts of a Dell Precision 7540 Mobile Workstation that are considered OK for anyone to remove and replace.

This article applies to This article does not apply to This article is not tied to any specific product. Not all product versions are identified in this article.

Symptoms


These guides take you step by step through the safe removal of the Customer Replaceable Unit (CRU) parts of a Precision 7540 Mobile Workstation computer. (CRUs are the parts of the computer that should not need an engineer to remove or replace.) The guides include images that reference what is involved.


Table of Contents:

  1. CRU Removal Guide
  2. Removal Instructions

 

Removal Guide

 

If these guides do not cover what you are looking to do, then you want to reference your System Manual.

The article below provides information about safe practices to consider before working with electrical equipment.


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Cause

Not applicable

Resolution

Removal Instructions

 

NOTE: Click the title of the section that you want to open below in order to see the contents.
 

 

Screwdrivers

1 Small Phillips head screwdriver 2 Plastic Scribe
3 Small Flat head screwdriver    
 
NOTE: Be aware that using a large Phillips or Flat Head screwdriver may result in damage to the head of the screws. This would make their removal impossible without specialty tools that are not available to our onsite engineers.

 

  1. Pre-removal instructions before removing the access panel:

    1. During installation or removals of any hardware, always ensure that all data is backed up properly.

    2. Disconnect any telephone, network, or USB cables from the computer.

    3. Disconnect the computer and all attached devices from their electrical outlets.

    4.  
  2. Loosen the seven (7) captive screws securing the access panel cover to the base [1]. Pry open the cover starting at the two (2) recess points along the top edge [2]. Work along the sides of the computer [3].

Lifting the panel off the computer

  1. Lift the panel off the computer [4].

 

  1. Pre-removal instructions before removing the battery:

    1. During installation or removals of any hardware, always ensure that all data is backed up properly.

    2. Disconnect any telephone, network, or USB cables from the computer.

    3. Disconnect the computer and all attached devices from their electrical outlets.

    4. Remove the System Cover.

  2. For the 6-Cell Battery, disconnect the battery cable from the connector under the memory to the left of the battery [1]. Remove the three (3) screws along the top edge of the battery [2] and remove the battery from the computer [3].

Removing the 6-cell battery

  1. For the 4-Cell Battery, disconnect the battery cable from the connector on the left corner of the battery [1]. Remove the two (2) screws along the top edge of the battery [2] and remove the battery from the computer [3].

Removing the 4-cell battery

 

  1. Pre-removal instructions before removing the micro-SD card:

    1. During installation or removals of any hardware, always ensure that all data is backed up properly.

    2. Disconnect any telephone, network, or USB cables from the computer.

    3. Disconnect the computer and all attached devices from their electrical outlets.

  2. Push the seated micro-SD card further into the reader, it pops out far enough for you to get a grip of it.

Pulling the micro-SD card out of the computer

  1. Pull the micro-SD card fully out of the slot and computer.

 

  1. Pre-removal instructions before removing the cellular SIM card:

    1. During installation or removals of any hardware, always ensure that all data is backed up properly.

    2. Disconnect any telephone, network, or USB cables from the computer.

    3. Disconnect the computer and all attached devices from their electrical outlets.

    4. Remove the System Cover, and Battery.

  2. The SIM card is located beside the WLAN card, gently slide the SIM card cover towards the rear of the personal computer to unlock it [1]. Flip the SIM card up and over along the top edge of the card [2] and lift the card out of the computer [3].

Removing the SIM card

Caution: The SIM card cover is fragile and can be damaged if it is not properly unlocked before opening.

 

  1. Pre-removal instructions before removing the keyboard:

    1. During installation or removals of any hardware, always ensure that all data is backed up properly.

    2. Disconnect any telephone, network, or USB cables from the computer.

    3. Disconnect the computer and all attached devices from their electrical outlets.

    4. Remove the System Cover, and Battery.

  2. The keyboard's cables are located underneath the battery. Lift the catches on the zif connectors and disconnect the keyboard cable, the fingerprint cable, and the fingerprint button cable from the connectors on the motherboard.

SLN318714_en_US__10CRU_7540_KYBD_01_BK

  1. Turn the computer over and open it, so you can get access to the keyboard lattice. Using a plastic scribe or similar tool pry up the lattice. Start at the recess points between the F3 and F4 keys [1] and the Delete and Calc keys [2].

Prying up the lattice

  1. Lift the lattice up and out of the computer.

Lifting the lattice from the computer

  1. Remove the six (6) screws that hold the keyboard to the palm rest [1]. Pry up the bottom edge of the keyboard and work along both sides [2,3,4].

Removing the screws

  1. Pull the keyboard toward you and lift it out of the computer.

Lifting the keyboard out of the computer

 

  1. Pre-removal instructions before removing the memory:

    1. During installation or removals of any hardware, always ensure that all data is backed up properly.

    2. Disconnect any telephone, network, or USB cables from the computer.

    3. Disconnect the computer and all attached devices from their electrical outlets.

    4. Remove the System Cover, Battery, and Keyboard.

  2. The primary memory is located underneath the keyboard. Remove the single screw securing the memory shield [1] and slide the shield to the right and lift it up away from the memory [2]. Pull the metal retention clips away from the memory DIMM [3]. Lift out of the personal computer [4] and repeat for any additional memory DIMMs at that location.

Lifting the primary memory from the computer

  1. Turn the computer over, because the secondary memory is located in the middle of the base of the computer. As with the primary memory, pull apart the metal retention clips on either side of the memory DIMM [1]. Lift it out of the slot [2] and repeat for any additional DIMMs at that location.

Lifting the secondary memory from the computer

 

  1. Pre-removal instructions before removing the hard disk drive:

    1. During installation or removals of any hardware, always ensure that all data is backed up properly.

    2. Disconnect any telephone, network, or USB cables from the computer.

    3. Disconnect the computer and all attached devices from their electrical outlets.

    4. Remove the System Cover, and Battery.

  2. The 2.5" hard drive is located to the left side of the battery. Remove the four (4) screws from around the cage [1]. Pull the release tab on top of the drive towards the right side of the cage, to lift it up and out of the computer [2].

Lifting the hard drive out of the computer

  1. Remove the four (4) screws holding the hard drive in its cage and lift it out of the cage.

Removing screws and lifting the hard drive out of the cage

  1. Remove the two (2) screws from the top of the interposer card [1]. Remove the card from the computer and lift it out of the personal computer [2].

Removing the interposer card

 

  1. Pre-removal instructions before removing the M.2 solid state drive (SSD):

    1. During installation or removals of any hardware, always ensure that all data is backed up properly.

    2. Disconnect any telephone, network, or USB cables from the computer.

    3. Disconnect the computer and all attached devices from their electrical outlets.

    4. Remove the System Cover, and Battery.

  2. There are three (3) possible locations on the base of the computer to fit an M.2 SSD card. The steps below take you through where each position is:

    1. Slot 4 is located in the bottom-left corner of the base. Remove the single screw that holds the thermal plate in place [1] and lift the plate out of the personal computer [2]. To remove the M.2 card from the computer, remove the screw from the bottom-left corner of the card [3]. Lift the card out of the module [4].

    Removing the M.2 SSD card from slot 4

    1. Slot 3 is located above the battery bay in the right corner of the base. Remove the single screw that holds the thermal plate [1] in place. Pull the plate out of the computer [2]. Undo the screw [3] securing the end of the card and lift the card out of the personal computer [4].

    Removing the M.2 SSD card from slot 3

    1. Slot 5 is located between Slot 3 and the right corner computer fan. Remove the single screw that holds the thermal plate [1] in place and pull the plate out of the computer [2]. Undo the screw [3] securing the end of the card and lift the card out of the personal computer [4].

    Removing the M.2 SSD card from slot 5

 

  1. Pre-removal instructions before removing the cellular WWAN wireless card:

    1. During installation or removals of any hardware, always ensure that all data is backed up properly.

    2. Disconnect any telephone, network, or USB cables from the computer.

    3. Disconnect the computer and all attached devices from their electrical outlets.

    4. Remove the System Cover, and Battery.

  2. The WWAN card is located to the left of the secondary memory, remove the screw [1] and the bracket [2] from the card.

Lifting the WWAN card from the computer

  1. Disconnect the antenna cables from the card [3]. (The cables have a press-stud connector and pop off the stud with a little pressure.) When the card appears, lift it out of the connector and the personal computer [4].

 

  1. Pre-removal instructions before removing the WLAN card (WiFi, Wireless):

    1. During installation or removals of any hardware, always ensure that all data is backed up properly.

    2. Disconnect any telephone, network, or USB cables from the computer.

    3. Disconnect the computer and all attached devices from their electrical outlets.

    4. Remove the System Cover, and Battery.

  2. The WLAN card is located between the WWAN card and the left side computer fan, remove the screw [1] and the bracket [2] from the card.

Lifting the WLAN card from the computer

  1. Disconnect the antenna cables from the card [3] (The cables have a press-stud connector and pop off the stud with a little pressure.), and when the card appears, lift it out of the connector and the personal computer [4].


 
 

Additional Information


Out of Warranty support Out of warranty? No problem. Browse to the Dell.com/support website and enter your Dell Service Tag and view our offers.

NOTE: Offers are only available for US, Canada, UK, France, Germany, and China, personal computer customers. Server and Storage not applicable.

Affected Products

Precision 7540
Article Properties
Article Number: 000150775
Article Type: Solution
Last Modified: 16 May 2023
Version:  7
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