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Gysper

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Gysper

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October 4th, 2020 22:00

Aurora R8, Case Swap *COMPLETED*

Hi guys,

I just wanted to make a forum post on a success story in swapping the Aurora R8 into a new case. For starters, a new case gives you more access to future upgrades such as a better graphics card as well as better airflow. Many components from the R8 are reusable with a few exceptions. Here are a few pictures:

PXL_20201005_043826404.jpgPXL_20201005_043834470.jpgPXL_20201005_041134647.jpgPXL_20201005_040706418.jpgPXL_20201005_010826033.jpgPXL_20201005_010201225.jpgPXL_20201005_040656747.jpg

 

Shoutout to Reddit member ZwoukLeBleu and Imgur user xVELGADx, PM me if you want the link to the source

 

What do you need to know about the case swap?

The challenges include knowing how to gain access to the hidden departments not documented by Dell. This includes taking off the top panel (two pieces), side panels (left side and right side), and optionally the front panel. Once all the panels are off, you can grab both the wifi module and the proprietary power LED connector (requires unscrewing for some). This isn’t required (read below) and if needed, you may skip this in favor of getting just the main components.

 

Do you need the wifi module and power led connector?

No these are not required. Thanks to ZwoukLeBleu, the optional way is to use the power SWITCH lead that comes with the case and to place them in the 4th and 5th slot starting from the left (skip the first three). This will allow you to use the power button that comes with the case. The only downside is that the power button won’t light up and that holding down the button to shut down your system doesn’t work. The Wifi module, while transferrable, is not needed if you plan to use a wired connection.

Picture:

20201004_112353.jpg

 

 

What are the essential components that are swapped?

Motherboard, data drives, CPU w/ cooler are the main parts that are swapped. If you bought any custom fans or coolers, you may swap them too.

 

What about the power supply?

While you could use the Dell power supply, the case I used is much larger so the cables don’t have enough length. Because of this, I needed to buy a new PSU with longer cables to support the new case

 

Why does my case have 4 fans?

The case I used is an NZXT S340 which two of the fans hook up directly to the power supply via a molex cable. The radiator fan and one of the front fans are still connected to the motherboard. The Alienware motherboard requires that the two fan headers have to be connected or else it will fail to boot. I recommended buying your fans if you want something that’s quieter.

 

Any drawbacks or improvements to doing a case swap?

Better airflow and cable management. But the case swap will also cost extra $ to factor the following:

  • New Case
  • New PSU
  • *Custom fans if you want them

Also, the motherboard back will be exposed since there is no IO shield.  There is a soft foam that you can place on top of it that came with the stock case.

 

There will also be a startup error every time you turn on the machine and this can't be avoided. But clicking 'continue' allows the system to boot normally.

 

Can the case swap work for other Alienware configurations (R6, R7, R9, etc.)

To the best of my knowledge Yes as long as you're willing the time and effort. If you plan to buy a new PC and want different components such as a new motherboard, CPU, etc., I'd probably recommend skipping this as you'd be better off spending the $$ on better components than the stock Alienware.

 

Thank you all!

  • HanoverB

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    Posted October 4th, 2020 22:00

    @Gysper 

    Good work......long time coming to see the case swap happen and be posted.

    If you follow this it might help you figure out where the startup error is coming from.

    Thanks for letting us know which pins are for the power switch.   Looks like I was off one pin on that post I did.  Bummer you can't do a forced shut down holding down the power switch.

    That should help others take this path.   

  • Gysper

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    Posted October 4th, 2020 23:00

    @Anonymous 

    Yes the error is due to the Front IO missing from the stock case. While I could've plugged it, the one from the new case works. But if you use the power SWITCH method, you get that error instead. Either one you can hit continue and the system should boot up.

    @HanoverB 

     

    Yes I think I might have seen your original post before and one of the users from reddit made another post showing the 4th and 5th slots. I'm not sure if this is consistent in all Aurora's but for the R8 it was.

    Also forgot to add one thing to my post but you can also keep the RAM sticks. Unless you accidentally took them off during the swap but the RAM can stay if you want.

  • HanoverB

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    Posted October 4th, 2020 23:00

    I read the post by ZwoukLeBleu

    He said he used pins 3 and 4 on his R7,  the same I had pictured on my post.    Must be different for the R8 if you used pins 4 and 5.  Nice work.

    Also he mentioned he had no USB function on his front panel, how about your machine.,...you sort that out?

  • HanoverB

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    Posted October 4th, 2020 23:00

    I don't have this machine....so cant test this.

    From this post

    "On that Reddit post, he also states that you have to turn off the onboard LED components like the side panel LED lid switch via the R7 BIOS.   Not sure if that means without turning them off, you get an error of some kind.  That would be part of the testing.  If with the LED functions not working, if a startup error would occur which would need to be somehow bypassed."

    Is this true?

  • HanoverB

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    Posted October 4th, 2020 23:00

    @Gysper  wrote

    Yes the alienware motherboard has the blue and black USB header plugs. I had to actually plug the blue cable from the new case to the black header which leaves the blue one empty.

    When examining the stock alienware front IO, it has two USB header cables (blue and black) which I presume one of them is for the USB-C plug. Which is also why on boot you get the front IO error because one of them is not connected. I'll have to check to see if maybe plugging in the blue cable from the stock front IO could fix it.


    Try that for sure......plug the IO unit USB connectors into those motherboard headers black to black, blue to blue, and see if the IO error goes away.   If so, unplug one and use the 20 pin USB connector from the NZXT front panel into that header and see what happens.  EZ fix if that is the issue by bypassing those headers.

    Blue one is USB 3.0/USB-C yes.

    *Be careful*  straight up on those connectors, no wiggling, those pins break so easy.

     

  • Gysper

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    Posted October 4th, 2020 23:00

    @HanoverB 

    Yes the alienware motherboard has the blue and black USB header plugs. I had to actually plug the blue cable from the new case to the black header which leaves the blue one empty.

    When examining the stock alienware front IO, it has two USB header cables (blue and black) which I presume one of them is for the USB-C plug. Which is also why on boot you get the front IO error because one of them is not connected. I'll have to check to see if maybe plugging in the blue cable from the stock front IO could fix it.

    I didn't have any issues with LEDs but before I was using the power SWITCH method and not the original power connecter. After switching, you can go to the AWCC to disable the lights on it. But never got an error with LEDs.

  • HanoverB

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    Posted October 5th, 2020 00:00

    I'm hoping it's the motherboard USB headers like it is on the XPS 8930 with a similar USB 3.0/USB-C implementation.  Let us know how that goes when you troubleshoot this.

    If the USB headers are not giving you the error and you believe it to be the long white power switch/led connector on the motherboard needing to be connected, I think I have the workaround for that too.

  • Gysper

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    Posted October 5th, 2020 17:00

    @HanoverB 

    I'm not too concerned about it. Just means if you prefer to use the built-in case front IO and switch you'll always get the bootup error and just click 'continue' to allow it to continue booting up.

    But I did manage to connect the stock front IO to the case to make it a complete Alienware Swap, No errors with it plugged in. Here are some pics:

    PXL_20201005_232419861.jpgPXL_20201005_232353085.jpgPXL_20201005_235012547.jpg

    I also tried testing it to see if the case USB header can mix-match with the Alienware front IO and the answer is you still get the same error on bootup.

  • HanoverB

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    Posted October 5th, 2020 19:00

    Good work on troubleshooting, that information is really helpful.

    So here is the workaround for a functional case swap for the Aurora R8 without any startup errors.

    The startup error is from the motherboard USB headers not being connected to the Dell IO front unit.  There are pins that are jumped in the connectors/wiring that the BIOS is looking for on startup.  This we know from doing the XPS 8930 case swaps and confirmed by @Mr.Byte .  The workaround is to bring the IO unit into the case and add a PCI-E card to get USB functionality.

    So to do a case swap on the R8, here are the workarounds.

    • Front panel POWER connector from the new case on white 12 pin motherboard header pins 4 and 5 on the R8, pins 3 and 4 on the R7.  The POWER SW label on the connector should be typically face up.
    • USB connector from the Alienware top IO panel, both blue connector and black connector installed on the motherboard. Blue to blue connector.  Black to black connector. Bring the IO connector into the case.
    • PCIE USB 3.0 card with a 20 pin USB 3.0 header onboard. Connect the top panel USB connector on the new case to the USB header on the installed PCIE USB 3.0 card.  

     

    -Front panel power on the white 12 pin connector is:     PWR BTN +5V   /       GRD

    R7:  1 2 3 4      (needs confirmation)

    R8:  1 2 3 4 5   (confirmed by @Gysper)

     

    corsair-clear-400c-mid-tower-gaming-case-00021.jpg

    Disregard the Reset switch, Power switch LED and HDD LED.   The HD Audio 10 pin connector is connected to the motherboard header.  The USB 3.0 cable from the new case will be connected to a PCI-e card instead of to the motherboard USB header.   (Keep this in mind when choosing a new case, a lot of cases don't have the reset function anyway or the HDD LED)

    -USB motherboard workaround

    Here is the IO unit, connect blue to blue header, black to black header

    R7 USB AUDIO board.jpg

    USB connected.JPG

    then bring the IO unit into the case, hide it into the PSU shroud.

    IMG_7851.jpg

    This will prevent the IO error startup.

    The upside to this is you are able to use those USB-A connectors for any AIO coolers that need a USB header to connect to the pump to control the software.  If you add an RGB controller, you can also connect it to the unit.  The motherboard does not have a USB header, this will add that functionality.

    Just choose the right cable for your needs.

     

    -Since you have used the USB motherboard headers, you will need to use a PCI-E USB card to connect the USB cable from the front panel of the new case.  Connect that cable to the USB card.   You have effectively bypassed the IO error and still have USB function on the new case. 

    8.jpg

    This Inateck USB 3.0 card has worked fine in several case swaps.

    https://www.amazon.com/gp/product/B00JFR2H64

     

    More info here and here on the wireless card and more specifics about the case swap, cable routing, missing rear IO panel mods, as they are similar to the XPS 8930.

     

    rear IO panel modrear IO panel mod

     

    More info here from @Mr.Byte about jumping the pins on those  USB connectors if you are handy with a solder gun.  This will allow you to use those motherboard USB headers and not have to bring the IO unit into the case.


    XPS 8930 bypass jumpers

    20-Pins_USB3_header_Black&Blue.jpg

    Good luck and thanks @Gysper for the good information and doing the actual case swap!

  • Gysper

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    Posted October 5th, 2020 19:00

    @Anonymous 

     

    Plan to upgrade to a 3070 so wanted more headroom for airflow.