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70813
November 26th, 2007 18:00
E151FPb - Signal Cable problems. Solutions!
So I've had this E151FPb 15" flat panel colour ("color" yup, I'm a Briton!) monitor for a few years now, which means it is out of warranty - we only get one year warranty in Britain on our Dells I think.
Anyway, I'm not complaining too much that I started to get problems with the monitor. You see, every day, once or twice a day, I would unplug the monitor to store it away then bring it out and plug it in again to set the computer up again.
So that has put a lot of wear and tear on the monitor cables and connectors.
So the signal cable connects to the computer graphics card via a D-sub-minature high density 15 pin male-plug on the signal cable into a female socket in the graphics card.
Anyway the plug on the cable must have got worn out somehow because at times, it would lose a colour out of the 3 colour signals - Red, Green and Blue, so sometimes the screen would be all red, or a red/blue purple mix, so I would wiggle the cable a bit and then I'd get full colour again until the next time it failed.
So, I guess I need a new signal cable - the problem being that the signal cable is not designed to be user-replaceable. There is no user way of detaching the cable at the monitor end.
You can see the signal cable "C" goes right into the monitor.
Well, first of all - and here is where I made a BAD MISTAKE - I tried to repair or replace the D-plug - and in my haste I destroyed it. :smileysad:
You see my soldering iron was too feeble it seemed to melt the solder holding the shielding metal around the plug that I FOOLISHLY turned a blow-torch :smileysurprised: on it - and of course, the plastic melted and the plug was destroyed beyond repair. OK the joke is on me - what an idiot I am sometimes! :smileyvery-happy:
So next up, I dismanted the monitor to discover where the signal cable went to?
Inside the monitor, the signal cable terminates via a double-row ( 2 x 8 ) socket connector which plugs into a header box on a PCB. So that enabled me finally to disconnect the signal cable - which I should have done first, because now I don't know the correct pin-out mapping between the D-plug and the cable wires.
Sure I know from the monitor user manual on the disc that for example, pin 13 of the D-plug is supposed to be H-sync - but I don't know which colour of wire on the cable that is supposed to connect to - having already destroyed the D-plug.
Thus I am having some difficulty in repairing the signal cable.
So either I need to -
buy a new signal cable, if it is available to buy from Dell in the UK, or
if I can get the signal definitions of the wires, then I can buy a standard SVGA cable, cut it in two and connect it to the working half of the old cable.
Some of the wires are obvious from the cable, - there are red,
green
and blue wires, which must be the red,
green
and blue video signals, and they seem to be wrapped with their respective return grounds.
[Edit - please note the post below "ALERT! It looks like the grey wire might be used to carry the green video signal"]
But there is a grey (gray) wire and it has a return looks like. Which pin is that? There's an orange wire, and yellow, a brown. You see the problem?
Any ideas? To replace or repair the signal cable. Oh, and I don't have an oscilloscope, just a multimeter.
Message Edited by Peter Dow on 12-06-2007 01:48 PM
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Peter Dow
16 Posts
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November 27th, 2007 18:00
Message Edited by Peter Dow on 11-27-2007 02:07 PM
Message Edited by Peter Dow on 11-27-2007 02:30 PM
Peter Dow
16 Posts
0
November 27th, 2007 18:00
1 Blue->Black GND - B
2 Brown ?
3 Blue->White Video - Blue
4 Yellow ?
5 Grey->Black GND - G?
6 White ?
7 Grey->White Video - Green?
8 Black(thick) ?
9 Red ->Black GND - R
10 Green->Translucent
Video - Green
11 Red ->White Video - Red12 Green->Black
GND - G
13 Black(thick) ?14 Orange ?
15 Black(thin) ?
16 No wire
15-pin D-sub connector
Pin Number 15-Pin Side of the Signal Cable
1 Video-Red
2 Video-Green
3 Video-Blue
4 GND
5 Self-test
6 GND-R
7 GND-G
8 GND-B
9 PC5V
10 GND-sync
11 GND
12 DDC data
13 H-sync
14 V-sync
15 DDC clock
So for example, I am guessing that Pin1 of the 16-pin header box plug on the monitor-PCB, if that pin truly is "GND-B" should be connected to Pin 8 on the 15-pin D-Sub connector on the graphics card side of the signal cable.
Message Edited by Peter Dow on 11-27-2007 03:12 PM
Message Edited by Peter Dow on 11-29-2007 01:32 PM
Peter Dow
16 Posts
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November 28th, 2007 17:00
1 Blue->Black GND - B
2 Brown ?
3 Blue->White Video - Blue
4 Yellow ?
5 Grey->Black GND - G?
6 White ?
7 Grey->White Video - Green?
8 Black(thick) GND
9 Red ->Black GND - R
10 Green->Translucent
Video - Green
11 Red ->White Video - Red12 Green->Black
GND - G13 Black(thick) GND
14 Orange ?
15 Black(thin) ?
16 No wire
[Edit - Please note the post below - "ALERT! It looks like the grey wire might be used to carry the green video signal"]
Message Edited by Peter Dow on 11-29-2007 01:33 PM
Peter Dow
16 Posts
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November 29th, 2007 17:00
Message Edited by Peter Dow on 11-29-2007 01:16 PM
Message Edited by Peter Dow on 11-29-2007 01:27 PM
Message Edited by Peter Dow on 12-01-2007 06:06 AM
Peter Dow
16 Posts
0
November 29th, 2007 18:00
Peter Dow
16 Posts
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December 1st, 2007 10:00
Well you have helped make me more hopeful by merely replying to my post. :smileyhappy:
Message Edited by Peter Dow on 12-01-2007 06:45 AM
astronomer2002
3 Posts
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December 1st, 2007 10:00
Peter Dow
16 Posts
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December 4th, 2007 17:00
So if that is right, (and it looks to have been quoted on the web dozens of times) if the Dell E151FPb's grey coxial wire is indeed the green video, then maybe the green coaxial wire is the H-sync? And the green wire's shielding ground would be GND-sync maybe? It's all guess work so far ...
Pin# Wire Colour Function?
1 Blue->Black GND - B
2 Brown ?
3 Blue->White Video - Blue
4 Yellow ?
5 Grey->Black GND - G?
6 White ?
7 Grey->White Video - Green?
8 Black(thick) GND
9 Red ->Black GND - R
10 Green->Translucent H-sync?
11 Red ->White Video - Red12 Green->Black GND-sync?
13 Black(thick) GND
14 Orange ?
15 Black(thin) ?
16 No wire
Now that article dates from 1996 so it is talking about CRT monitors rather than LCD monitors but maybe the procedure for finding V-sync might work? But I am asking myself if I am brave enough to try this procedure? :smileyindifferent: Probably eventually, if I cannot find the answers on the web I might have to. Are you?
Hence why I failed with both soldering iron and blowtorch to repair the D-sub plug. :smileyhappy:
Message Edited by Peter Dow on 12-04-2007 01:55 PM
Peter Dow
16 Posts
0
December 6th, 2007 17:00
Using my multimeters I discovered enough about the wires and signals to attempt a first repair on the Dell E151FPb monitor signal cable.
Photograph: The final connections were soldered wire-to-wire. Initially, while testing, the connections were all made using 3-amp screw connectors of the type you see above being used to connect the external ground shielding of the whole cable. This enabled me to experiment and provided access for voltage and resistance readings using my multimeter.
Some signals and wires are not used for this first repair - the signal wires for the VESA Display Data Channel (ACCESS.BUS) signals remain unconnected. I still haven’t found out which wire (brown, yellow, white) is which signal (PC5V, DDC Data, DDC Clock).
The first thing I noticed about the operation of my computer when the monitor is not providing DDC signals is that Windows offers inappropriate and indeed impossible resolutions as choices in the “Display Properties - Settings - Screen resolution” options as well as the correct 1024 x 768 resolution.
Secondly, the driver for my graphics card assumes that the LCD monitor is an old-style CRT monitor, because they NEVER provide any DDC data.
So these are wrong assumptions by the software but it still works, if you choose the right settings, but perhaps it is less foolproof like this.
However, I can be reasonably confident about many of the pin/wire-colour/signal assignments - because my repaired signal cable employing this knowledge allows my monitor now to work!
Please remember that the following table’s pin numbers are referring to the numbering of the connector at the end of the signal cable which attaches to the monitor’s PCB via a (2x8) 16 connector.
Pin# Wire Colour Function?
1 Blue -> Black GND - B
2 Brown Not Connected
3 Blue->White Video - Blue
4 Yellow Not Connected
5 Grey 0> Black GND - G
6 White Not Connected
7 Grey->White Video - Green
8 Black(thick) GND
9 Red ->Black GND - R
10 Green->Translucent H-sync
11 Red ->White Video - Red
12 Green->Black GND-sync
13 Black(thick) GND
14 Orange V-sync
15 Black(thin) - Self-test
16 No wire
------------------------
Now if you are repairing a signal cable, now you don’t need to open the monitor up or think about the connector inside. What you need is the mapping between the pin numbers at the D-sub connector and the colours of the wires in the signal cable.
The mapping I have used for this repair in terms of D-sub connector pin numbers is as follows.
Pin Number Wire Colour
15-Pin Side of
the Signal Cable
1 Video-Red Red -> White
2 Video-Green Grey -> White
3 Video-Blue Blue -> White
4 GND Green (Coaxial Ground shielding)
5 Self-test Black (thin)
6 GND-R Red (Coaxial Ground shielding)
7 GND-G Grey (Coaxial Ground shielding)
8 GND-B Blue (Coaxial Ground shielding)
9 PC5V Not connected
10 GND-sync Green (Coaxial Ground shielding)
11 GND Green (Coaxial Ground shielding)
12 DDC data Not connected
13 H-sync Green -> Translucent
14 V-sync Orange
15 DDC clock Not connected
Note that I have connected the signal wire “Green (Coaxial Ground shielding)” to three D-sub pins - 4, 10 & 11. That wasn’t my idea - the new cable I bought to use for the repair had all those 3 pins connected to the one wire.
The new cable I used.
For your information, though this is NOT a recommendation, the new cable I bought to cut in two and use is a “Manhattan MH SVGA Monitor Cable HD15M to HD15F, 6ft 1.8M. Made in China.” which cost me only £5 from my local computer parts store. Or at least that was what the bag it came in said it was.
The only advantage this cable had was that it was cheap. Its disadvantages are that it doesn’t have any of the DDC signal wires. In total it has only the 3 coaxial video wires and four thin wires making a total of 3x2 + 4 = 10 signal wires whereas I would have needed 13 signal wires to get the DDC signals working.
I should have expected something was missing before I bought the cable because on inspection of the D-sub plug of the cable, it has NO pin 9 at all!
My procedure to figure out which wires to solder to which
Whatever your new cable you buy and cut in two, then you need to identify which wires of your new cable correspond to which D-sub pin numbers (using a multimeter in Ohm or continuity mode) and then solder the same pin numbers together).
So for example, I needed to connect the E151FPb signal cable wire coloured “Green translucent” (being the H-sync wire) to pin 13 of the D-sub connector. But pin 13 of D-sub connector of my new cable was connected to the new cable’s white wire. So therefore I had to solder the white wire of the new cable to the green translucent wire of the E151FPb signal cable.
Further tips on mapping signals for other cables.
It might be worth adding a few words about this which may come in useful for other signal cables for other monitors.
Identifying connections on unknown or cut monitor cables 2: The LCD generation.
First of all, I connected up the wires I was reasonably confident of - the grounds and the video signal wires.
Using my multimeter in Ohm/resistance-measuring mode, I discovered that green-translucent wire suspected to carry the H-sync signal had the same resistance to ground of about 9.6 k Ohms as only one other wire and I guessed that both H-sync and V-sync might have the same resistance to ground. So that gave me a suspect for V-sync too.
When I came to do power-on tests on the reassembled monitor, I had to find the right wire for the self-test signal first of all because otherwise, the monitor would stay stuck in self-test mode.
Using a series resistor for safety as suggested, I tried the black-thin wire first because it seemed to be the only pin with a unique resistance (11.6 k Ohms) to ground. The other unidentified pins (presumably the DDC pins) had a very high resistance to ground.
I guessed right and the monitor stopped doing its self-test routine and just displayed a black screen. I found that was all I got until I had connected both the suspected H-sync and V-sync wires, at which point the monitor worked!
Not like in the old days of CRTs when the CRT would give you some encouraging feedback as you got more and more connections right. So although it was satisying to see my monitor suddenly working, :smileyvery-happy: there was no building excitement with tell-tale signs of it beginning to work, as for example was seen in the film "Crimson Tide" …
So I needed to do all that research before and resistance and voltage measurements while attempting the repair because there really were too many permutations of wires with signals to happen upon exactly the right connections by trying them at random to see what worked, or nearly worked. It was all or nothing really.
This first repair really did depend on well educated guesses and hunches, using further information available on the web and making and correctly interpretating the measurements I made with my multimeter.
Now since my monitor seems to be working well enough, I may not bother to do an even better repair, including the DDC signals, unless I come across a really good reason for doing so. But if you decide to go one better, please post here and tell the community of E151FPb owners how you got on and what are the colours of the various DDC signal wires.
Message Edited by Peter Dow on 12-06-2007 01:44 PM
astronomer2002
3 Posts
0
December 7th, 2007 08:00
Peter Dow
16 Posts
0
December 10th, 2007 19:00
Pin Number Wire Colour
15-Pin Side of
the Signal Cable
1 Video-Red Red -> White
2 Video-Green Grey -> White
3 Video-Blue Blue -> White
4 GND Green (Coaxial Ground shielding)
5 Self-test Black (thin)
6 GND-R Red (Coaxial Ground shielding)
7 GND-G Grey (Coaxial Ground shielding)
8 GND-B Blue (Coaxial Ground shielding)
9 PC5V Brown
10 GND-sync Green (Coaxial Ground shielding)
11 GND Green (Coaxial Ground shielding)
12 DDC data Yellow
13 H-sync Green -> Translucent
14 V-sync Orange
15 DDC clock White
astronomer2002
3 Posts
0
December 10th, 2007 21:00
Peter Dow
16 Posts
0
June 11th, 2010 04:00
My initial repair proved to be unsatisfactory in use over the years because the conducting wires alone are not strong enough to take the strain that the cable endures when plugging and unplugging for storing the monitor and setting it up each time.
The monitor cable also includes plastic rope strands in parallel with the conducting wires to take the strain and a satisfactory repair would need to provide an alternative method of protecting the connections from being ripped apart when the cable gets tugged as it will sooner or later no matter how careful you think you will be.
Much time has been wasted re-soldering the connections in the original repair and so finally I have come up with a design for a proper repair which includes the use of a piece of aluminium angle to take the strain and a plastic pipe to protect the wires from getting snagged.
The plastic pipe is bolted to the aluminium angle.
The cables are tied to the aluminium angle by plastic-covered wire cable ties that I had accumulated over the years from various products. I knew they would come in handy one day! :emotion-2:
Plastic pipe removed so you can see the connections between the two cables.
Well I am feeling more confident about my new repair but only time will tell if it is good enough in practical use.