PowerEdge: PSU Redundancy Lost - part 5G4WK

Summary: The user reported that the Power Supply Unit (PSU) has encountered issues when inserted into the server. It failed to power on the Dell PowerEdge R640 server, but the indicator on the PSU shows a green LED. Checking the TSR log finds the messages "PSU redundancy lost" or "The system board XXX voltage is out of range." ...

This article applies to This article does not apply to This article is not tied to any specific product. Not all product versions are identified in this article.

Symptoms

This error may affect the Dell DPN 5G4WK - PWR SPLY,1100W,RDNT,DC,ART,V4 power supply in MFG date code 2019 - 2021. The end user may find this type of error in the TSR log:

5/10/2023 2:53 SEL System Health  Critical RDU0012  Power supply redundancy is lost.
02/11/2022 1:57 SEL System Health Critical RDU0012  The system board PS1 PG voltage is outside of range.

 

Note: The end user may be using PSU redundant mode. Troubleshooting is required to identify the PSU failure before initiating the PSU replacement.

Cause

PSU failure of no main output and 12 V standby is due to component quality issue on IC56 and IC57 Driver IC for the second stage boost converter.

The IC resistor shifted the resistance and caused the mis-triggering of the Undervoltage Lockout (UVLO).

Resolution

The service stock has been cleared of any of those PSUs.

Affected Products

Storage Spaces Direct R640 Ready Node, Storage Spaces Direct R740xd Ready Node, Storage Spaces Direct R740xd2 Ready node, OEMR R540, OEMR R640, OEMR XL R640, OEMR R740, OEMR XL R740, OEMR R740xd, OEMR XL R740xd, OEMR R740xd2, OEMR R7415, OEMR R7425 , OEMR R840, OEMR R940, OEMR R940xa, OEMR XL T640, PowerEdge R540, PowerEdge R640, PowerEdge R6415, PowerEdge R740, PowerEdge R740XD, PowerEdge R740XD2, PowerEdge R7415, PowerEdge R7425, PowerEdge R840, PowerEdge R940, PowerEdge R940xa, VxFlex Ready Node R640, VxFlex Ready Node R740xd, Dell EMC vSAN R640 Ready Node, Dell EMC vSAN R6415 Ready Node, Dell EMC vSAN R740 Ready Node, Dell EMC vSAN R740xd Ready Node, Dell EMC vSAN R840 Ready Node, PowerFlex appliance R640, PowerFlex appliance R740XD, PowerFlex appliance R840, VxFlex Ready Node R840 ...
Article Properties
Article Number: 000215889
Article Type: Solution
Last Modified: 28 Nov 2025
Version:  5
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