The unmonitored Field Service kit is the most
commonly used service kit. Each Field Service kit includes three main
components: anti-static mat, wrist strap, and bonding wire.
Components of an ESD
field service kit
The components of an ESD field service kit
are:
Anti-Static Mat – The anti-static mat is dissipative and parts can be placed on
it during service procedures. When using an anti-static mat, your
wrist strap should be snug and the bonding wire should be connected
to the mat and to any bare metal on the system being worked on. Once
deployed properly, service parts can be removed from the ESD bag and
placed directly on the mat. ESD-sensitive items are safe in your hand,
on the ESD mat, in the system, or inside a bag.
Wrist Strap and Bonding
Wire – The wrist strap and bonding wire can be either directly
connected between your wrist and bare metal on the hardware if the
ESD mat is not required, or connected to the anti-static mat to protect
hardware that is temporarily placed on the mat. The physical connection
of the wrist strap and bonding wire between your skin, the ESD mat,
and the hardware is known as bonding. Use only Field Service kits
with a wrist strap, mat, and bonding wire. Never use wireless wrist
straps. Always be aware that the internal wires of a wrist strap are
prone to damage from normal wear and tear, and must be checked regularly
with a wrist strap tester in order to avoid accidental ESD hardware
damage. It is recommended to test the wrist strap and bonding wire
at least once per week.
ESD Wrist Strap Tester – The wires inside of an ESD strap are prone to damage over time.
When using an unmonitored kit, it is a best practice to regularly
test the strap prior to each service call, and at a minimum, test
once per week. A wrist strap tester is the best method for doing this
test. If you do not have your own wrist strap tester, check with your
regional office to find out if they have one. To perform the test,
plug the wrist-strap's bonding-wire into the tester while it is strapped
to your wrist and push the button to test. A green LED is lit if the
test is successful; a red LED is lit and an alarm sounds if the test
fails.
Insulator Elements – It is critical to keep ESD sensitive devices, such as plastic heat
sink casings, away from internal parts that are insulators and often
highly charged.
Working Environment – Before deploying the ESD Field Service kit, assess the situation
at the customer location. For example, deploying the kit for a server
environment is different than for a desktop or portable environment.
Servers are typically installed in a rack within a data center; desktops
or portables are typically placed on office desks or cubicles. Always
look for a large open flat work area that is free of clutter and large
enough to deploy the ESD kit with additional space to accommodate
the type of system that is being repaired. The workspace should also
be free of insulators that can cause an ESD event. On the work area,
insulators such as Styrofoam and other plastics should always be moved
at least 12 inches or 30 centimeters away from sensitive parts before
physically handling any hardware components
ESD Packaging – All ESD-sensitive devices must be shipped and received in static-safe
packaging. Metal, static-shielded bags are preferred. However, you
should always return the damaged part using the same ESD bag and packaging
that the new part arrived in. The ESD bag should be folded over and
taped shut and all the same foam packing material should be used in
the original box that the new part arrived in. ESD-sensitive devices
should be removed from packaging only at an ESD-protected work surface,
and parts should never be placed on top of the ESD bag because only
the inside of the bag is shielded. Always place parts in your hand,
on the ESD mat, in the system, or inside an anti-static bag.
Transporting Sensitive
Components – When transporting ESD sensitive components such as
replacement parts or parts to be returned to Dell, it is critical
to place these parts in anti-static bags for safe transport.
ESD protection summary
It is recommended that all field service technicians
use the traditional wired ESD grounding wrist strap and protective
anti-static mat at all times when servicing Dell products. In addition,
it is critical that technicians keep sensitive parts separate from
all insulator parts while performing service and that they use anti-static
bags for transporting sensitive components.
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